Meat & Poultry
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Private Market Mechanisms: Meat and Poultry
Firms invest financial and human resources to prevent microbial
pathogens, carcinogenic chemicals, and other harmful substances
from entering their food products. The level of food safety
provided depends upon:
- customers' demand for food safety
- fear of losing a reputation as a safe food provider
- contractual requirements with customers and suppliers
- fear of lawsuits arising from the sale of contaminated
products
- State, local, and federal government regulatory
requirements
- firms' capacity to provide the food safety practices and
technologies necessary to meet those demands.
For some firms, this means investing just enough to satisfy
regulatory requirements, but many others choose an investment level
that exceeds the regulated standard.
Food safety technology can increase a company's capacity to
prevent a foodborne contamination. A food safety audit--a quality
control tool in which an auditor observes whether a plant's
processing practices and technologies are compatible with good food
safety practices--can indicate how effectively food safety
technology is being used. Fast food restaurants, grocery stores,
and other major customers of meat and poultry processing plants
conduct their own audits or hire auditors to assess the soundness
of a plant's processing operation. Meat and poultry plants can also
audit themselves as a way to help maintain process control. In Food Safety Audits, Plant
Characteristics, and Food Safety Technology Use in Meat and Poultry
Plants, ERS researchers documented the extent of food safety
audits in meat and poultry processing plants. ERS also examined the
associations between the use of audits and plant size, firm
structure, and food safety technology use. Results show that larger
plants, plants subject to food safety audits, and plants that are
part of a multiplant firm use more food safety technology than
other plants. Plants subject to both plant-hired and customer-hired
audits had greater technology use than single (plant- or
customer-hired) audit plants.
Costs. Costs play a major role in what level of
food safety a company chooses. In Meat and Poultry Plants' Food Safety Investments:
Survey Findings, ERS researchers showed that, relative to small
plants, large cattle-slaughter plants made more extensive use of
food safety equipment, testing, and dehiding practices and had
nearly the same levels of sophistication as small plants in
sanitation and operating practices. These choices occur because
steam pasteurization systems and other food-safety-control
equipment may cost more than $1 million, making them impractical
for all but the largest plants. Manual operations required for
cleaning, on the other hand, have similar costs per head of cattle
across plants, making them viable for all plants. The cost
advantage for large plants in funding food-safety equipment does
not mean that they provide meat and poultry with higher food safety
quality. Production lines at small plants are much slower, giving
workers more opportunity to avoid processing mistakes that lead to
product contamination. Careful hide removal had the highest payoff
in a case study (see Malcolm, Scott A., Claire A. Narrod, Tanya
Roberts, and Michael Ollinger. "Evaluating the Economic
Effectiveness of Pathogen Reduction Technologies in Cattle
Slaughter Plants," Agribusiness 20(1):109-123, 2004).
High-profile cases of foodborne illness have caused big drops in
sales of agricultural products, causing some firms to go out of
business. This threat of lost sales has led to market-driven
efforts to provide safe food. Major buyers of food products, such
as large fast-food chains and retail buyers, impose stringent food
safety process control standards on their customers.
Independent of those major buyers, firms have made
organizational changes such as vertical integration and have turned
to new food-safety-control technologies as ways to control
pathogens and maintain their reputations for food safety quality
(see "New Pathogen Tests Trigger Food Safety
Innovations"). International markets have also influenced
producer behavior (see Product Liability and Microbial Foodborne
Illness and The Economics of Food Safety: The Case of Green
Onions and Hepatitis A Outbreaks).
Government Regulation. The Government has also
intervened to ensure food safety. USDA's Food Safety and Inspection
Service (FSIS) promulgated the pathogen reduction hazard analysis
critical control point (PR/HACCP) rule in 1996. An overview of the
costs of this regulation is provided in Meat and Poultry Plants'
Food Safety Investments: Survey Findings. For a discussion of
U.S. food safety regulation and a preliminary assessment of the
costs of regulation, see Managing for Safer Food: The Economics of
Sanitational Process Controls in Meat and Poultry Plants.
Companies place a high value on maintaining their reputations
for producing safe products. The strength of the incentive depends
on the level of food safety demanded by customers and the ability
of those customers to link products purchased to vendors. Eating
pattern data can be used to link the food to a vendor. The vendor,
in turn, can link the food to a supplier. However, linkages are
seldom made from an outbreak investigation because it can take 3-5
days to develop symptoms and other foods would have been eaten over
that time. This incomplete information diminishes the incentive to
maintain food safety.
Legal Cases. In Product Liability and Microbial Foodborne
Illness, ERS researchers point out that many legal cases
involving foodborne illness injuries never go forward and, of those
that do, only one-third of all plaintiffs received jury awards.
Aside from litigation costs, a reputation for unsatisfactory food
safety quality can cause a company to go out of business and an
industry to lose sales. Hudson Meats, for example, was forced out
of the industry after being implicated for selling contaminated
meat products. Mexican green-onion exporters suffered a decline in
sales after U.S. food authorities traced a hepatitis outbreak to
their products, and U.S spinach producers experienced a complete
loss of sales when FDA advised consumers to stop eating fresh and
bagged spinach in the wake of an outbreak in fall 2006 due to
E. coli contamination.
Major customers of food products such as fast-food restaurants,
retail buyers, and international buyers have substantial control
over food-safety processes. These buyers impose stricter standards
than those demanded by regulatory bodies. The result is more
extensive use of food safety equipment and intensive sanitation and
operating practices (Meat and Poultry Plants' Food Safety Investments:
Survey Findings).
In the Food Safety Technologies and HACCP Compliance Survey, ERS
identified the level of use of numerous food safety technologies
used to control pathogens. More recent surveys conducted by the
Food Safety Inspection Service are available at Survey of Meat and Poultry Processing-Only
Plants
and Survey of Meat and Poultry Slaughter and
Processing Plants
.
Regulation Establishes a Minimum Level of Meat and Poultry Food
Safety Quality
USDA's Food Safety Inspection Service (FSIS) has regulated meat
and poultry processing for more than a century. As described in Managing for Safer Food:
The Economics of Sanitation and Process Controls in Meat and
Poultry Plants, the centerpiece of U.S. meat and poultry food
safety regulation is the 1996 pathogen reduction/hazard analysis
critical control point rule. This regulation:
- requires all meat and poultry establishments to develop and
implement written sanitation standard operating procedures
(SSOPs).
- mandates generic E. coli testing by slaughter
plants.
- establishes pathogen reduction performance standards for
Salmonella that slaughter establishments and raw ground
meat producers must meet.
- requires all meat and poultry establishments to develop and
implement a HACCP program.
The goals of this regulation were to shift more responsibility
for food safety to private markets by requiring producers to
implement and maintain their own HACCP program, introduce a
performance-based standard to which plants must adhere, and compel
producers of raw products to test products to verify the integrity
of their food safety process control systems. Food safety
performance standards for meat and poultry are based on allowable
levels of pathogens. Regulators monitor performance but do not
specify how producers meet those tolerances. Performance is based
strictly on whether the producer meets the standard.
The current level of food safety found in U.S. meat and poultry
food products is a result of process and performance regulations
and management-determined actions brought about by market
incentives. Processing regulations include sanitation and other
tasks related to food safety; management-determined actions include
capital investment and other actions independent of process
regulations, but possibly driven by performance standards. In The Interplay of Regulation
and Marketing Incentives in Providing Food Safety, ERS
researchers examined the impact of process regulations mandated
under the Pathogen Reduction/Hazard Analysis and Critical Control
Point (PR/HACCP) rule on food safety process control. ERS used the
share of samples testing positive for Salmonella spp. as a measure
of food safety process control in meat and poultry processing
plants and found empirically that management-determined actions
account for about two-thirds of the reduction in samples testing
positive for Salmonella spp., while process regulations account for
about a third of the reduction. The importance of process
regulation varies, but accounted for 50 percent or more of process
control in about a quarter of plants, and in some plants accounts
for the entire process control system.
In Economic Assessment of Food Safety Regulations:
The New Approach to Meat and Poultry Inspection, a
pre-regulation benefit/cost analysis of four pathogens estimated
that public-health protection benefits (if illnesses were reduced
by 17 percent or more) exceed industry compliance costs. Both the
benefits and costs may have been understated. The health costs
excluded some of the costs of lifetime complications due to
foodborne illness. Recent estimates suggest that the industry cost
of compliance is much higher. The original estimated cost was $1
billion to $1.2 billion over 20 years while recent estimates
suggest yearly costs of $380 million and a fixed cost of $570
million. Additionally, the research shows that compliance costs
were three to eight times greater for small slaughter plants
(lowest quintile by size) relative the larger plants (highest
quintile by size).
The PR/HACCP rule is not the only meat and
poultry food safety regulation. FSIS regulations enforce zero
limits for two deadly pathogens--Listeria monocytogenes in
ready-to-eat meat and poultry and E. coli O157:H7 in
ground beef. FSIS, along with various State and Federal officials,
monitors meat and poultry for these and other harmful pathogens. If
one of the agencies determines that meat or poultry is
contaminated, a firm might be asked to recall its products. This is
not mandatory but a firm that does not recall its products may have
to face an onslaught of bad publicity. No firm has refused to
conduct a recall after being asked to do so. ERS is now conducting
research on the effect of food recalls on plant performance to
assess the effectiveness of recalls in encouraging better
food-safety process control.
Innovation Enhances Meat and Poultry Food Safety
Producers may be motivated to adopt food-safety innovations if
offered incentives such as higher prices and less stringent
regulatory oversight and disincentives such as lost sales contracts
and regulatory fines. Innovations can occur at any link in the
supply chain, although the greatest economic incentives are
generally on the consumer end, because at that stage it is easier
to trace contaminated products back to the supplier.
Recent food-safety innovations. Major changes
in pathogen testing technologies have lowered food safety
information costs, giving industry and regulators a clearer
understanding of the level of food safety and encouraging greater
food-safety-control effort (see "New Pathogen Tests Trigger Food Safety
Innovations"). Other important innovations include equipment
that steam-pasteurizes beef carcasses and supply-chain management
and pathogen testing systems to control foodborne pathogens in
hamburger patties (see "Food Safety Innovation in the United States:
Evidence from the Meat Industry").
Innovations can be as simple as work practices that minimize
opportunities for product contamination. Processing plants can
greatly improve pathogen control through strict sanitation and
process control. For example, running conveyor belts during
sanitation procedures and sanitizing hand tools after each cut of
meat or poultry greatly reduce cross-contamination.
Assigning production workers responsibility for food-safety
decisions has likewise improved food safety. The report, Meat and Poultry Plants'
Food Safety Investments: Survey Findings analyzed 2001 survey
results for meat and poultry plants on innovative plant
technologies and their costs. Innovation is costly, but it enhances
food safety and reduces the likelihood that a plant will suffer a
catastrophic food safety failure, resulting in loss of its
reputation for food safety and incurring large costs that could
lead to bankruptcy.
Domestic and international regulators increasingly use
risk-assessment models to assist in setting priorities and
standards for foodborne pathogens. The models range from
identifying and ranking consumption of high-risk foods to detailed
farm-to-table models of how risk may change at various stages of
the supply chain for a particular pathogen-food combination. A U.S.
model of practices in beef slaughterhouses found that improvements
in hide removal make the most important contributions to reducing
the risk of generic E. coli contamination. Economic
analysis of this model found that careful hide removal in cattle
slaughter plants is more cost-beneficial than irradiation, costing
5-10 cents per carcass for large slaughter plants. (See Malcolm,
Scott A., Clare A. Narrod, Tanya Roberts, and Michael Ollinger.
2004. "Evaluating the Economic Effectiveness of Pathogen Reduction
Technologies in Cattle Slaughter Plants," Agribusiness,
vol. 20 (1), pp. 109-123.)
Food-safety and trade benefits are the twin goals of a
constantly evolving international network of multilateral
coordination (such as harmonization), private system approaches
(HACCP systems), and trade negotiations (such as the World Trade
organization's Uruguay Round, 1986-1994, which resulted in the
agreement on sanitary and phytosanitary measures).
Some food-safety policies can be significant barriers to
international trade and are often seen by other countries as
shielding domestic producers from competition. Such perceptions
cause friction among regulators and trading partners. In a recent
survey on technical barriers to trade, USDA's foreign
representatives asserted that food-safety barriers accounted for a
fourth of existing barriers and for half of the estimated export
revenue losses because these barriers often restrict sales of
high-valued products, such as processed foods and meats.